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DIY Variable DC Power Supply Guide

2024-02-21
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DIY Variable DC Power Supply Guide

To commence this project, it is imperative to procure the necessary components from online sources and subsequently assemble a versatile DC power supply with an adjustable range spanning from 4 to 26 volts. The comprehensive details of this assembly are as follows:

Device Name: Variable DC Power Supply
Voltage Output: 4-26V DC
Current Output: Maximum 8A (Non-adjustable)
Display Features: Voltage and Current Indicators
Material Components: Casing, AC-DC Power Supply, DC-DC Module, Dual Display Unit (Voltage-Current), Terminal Block, Potentiometer, Assorted Wiring, and a Pair of Alligator Clips.
Casing Composition: PVC Rainproof Outer Shell

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Power Supply Specifications:

Voltage: 27V DC
Power Rating: 350W

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The DC-DC module, with an adjustable feature facilitated by a small potentiometer, is upgraded to a multi-turn configuration. 

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The built-in fan, operational with the power supply, incorporates temperature control for optimal functionality.

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The initiation process involves the creation of openings for the display unit, followed by meticulous design considerations for the fan section, aligning with the original metal panel mold. 

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Ensuring a secure fixation of the fan, openings on the opposite end are crafted to establish a horizontal heat dissipation channel.

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Upon completion of these steps, meticulous wiring connections are established. A noteworthy challenge in this process is the replacement of the DC-DC voltage regulation board's potentiometer, given the constrained size of the aperture. In such instances, leveraging the solder points of the two fixed resistors above proves to be a viable solution.

The final phase involves a comprehensive overview of the assembled unit, paving the way for a systematic power test. 

The adjustable voltage feature and the accurate display of current are verified during this phase. Subsequently, the charging functionality is subjected to rigorous testing.

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With these meticulous steps executed, the final product stands as a testament to the successful completion of the project.

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