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DIY 15-450V Boost Module for Power Experiments

2024-07-24 11:25:50Mr.Ming
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DIY 15-450V Boost Module for Power Experiments

Are you curious about the boosting effect of a 15-450V boost energy storage module? Check out this article.

The isolation transformer has an input range of 15V-48V and an output range of 130V-460V. It is used to power subsequent switch-mode power supply experiments, preventing fuse blows and trips. You can see the waveforms of all key points within just 1-2 cycles of the mains frequency under experimental conditions. Even in the event of a short circuit, it’s unlikely to blow a fuse; at most, it might cause a breakdown, which can be adjusted based on actual conditions and the capacitance size.

Here's the boosting effect diagram:

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Using a 15V 3A adapter for power supply:

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Input: 15-48V, Maximum Output: 460V. The circuit has both constant voltage and constant current adjustment resistors (RX24 gold discharge resistors). If you can't find plastic screws for fixing, you can temporarily use cable ties.

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Discharge switch, the ON/OFF position is not grounded properly.

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Power switch, the ON/OFF position is not grounded properly.

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Using a multimeter for reference, the isolation transformer uses Rubycon capacitors.

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Five capacitor boards are stacked together. The number of energy storage boards can be increased or decreased based on actual needs.

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Rubycon capacitors, with a total of 100 units. The capacitance size is also calculated. If using mains rectification, it’s not very safe and quite troublesome, but the boost board can be utilized.

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The white and blue pillars are copper standoffs with insulating sleeves for connection and fixation.

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Remember to reinforce the bottom layer of the capacitor board. If the screws are not tightened, there will be a risk when the voltage reaches a certain level during charging.

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Additionally, if the voltage drops from 450V to 400V with a working current of 50A, the duration can reach 10ms. Considering the voltage at 400V: 400V x 50A = 20kW, sustained for 10ms. The capacitors can output such a large power in a short time, making them very valuable.

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