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DIY QC3.0 Voltage Manipulator with Laser Engraving

2024-07-29 14:32:26Mr.Ming
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DIY QC3.0 Voltage Manipulator with Laser Engraving

How to make a QC3.0 charger voltage manipulator? Try laser engraving method.

Schematic

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PCB

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Laser-engraved PCB board; the engraved circuit looks like this:

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Cut and trim the shape, then drill holes.

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Checking Light Transmission: The laser parameters are not optimal; some areas were not cleaned thoroughly. If there are copper shavings, use a blade to clean the gaps.

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Soldering Components: Those two wires are jumpers. You actually need three wires. If you miss one during assembly, you can add a wire directly on the back.

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Back Side

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Solder the output wires. The output wire design uses 5.08mm pitch, allowing for terminal blocks.

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Normal State (No Load):

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QC3.0 State:

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Each press increases the voltage by 0.2V with an error of +/-0.01V. Sometimes it's 0.19V or 2.01V.

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Continuous Voltage Increase

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Highest Voltage: 11.97V

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Lowest Voltage: 3.38V

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Load Test Begins: 2A, Normal State

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Switch to QC3.0 mode; voltage remains unchanged.

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Press once to decrease, and the voltage drops to 4.99V.

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Press again to decrease, and it drops to 4.79V.

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4.20V – Adding a resistor allows it to charge lithium batteries.

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Under load, the voltage can only drop to 3.79V.

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Increase the voltage: 10.14V

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11.13V

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Highest Voltage: 12.12V

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At low current, the highest is 11.97V. The extra 0.15V accounts for line losses at 2A current.

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For 8V at 3A, if the current increases further, the charger will protect itself.

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Switch to Another Charger: This one seems to be QC2.0. Output parameters are labeled as 5V2A or 9V1.67A.

5V No Load

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Press either button, and the output voltage jumps directly to 12V. Pressing again has no effect unless you switch the QC trigger back.

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12V Under Load: 1.7A

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It reaches 2A, but after a while, it enters protection mode, possibly due to transformer overheating.

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Finished.

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