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DIY Repair for Swollen Battery Bluetooth Speaker

2025-12-09 14:13:14Mr.Ming
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DIY Repair for Swollen Battery Bluetooth Speaker

A waterproof Bluetooth speaker with a swollen battery and aging speaker edges—how can you take it apart and fix it without buying a new waterproof Bluetooth speaker? If this sounds interesting to you, keep reading.

As shown in the picture below, this is the Melery waterproof Bluetooth speaker that we'll be DIY-ing in this article. This speaker has been in storage for a long time, the battery has swollen, and the speaker edges are worn out.

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This Bluetooth speaker supports both Bluetooth and AUX, and the Bluetooth uses the SBC protocol.

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First, you need to remove the front cover. Even though the speaker looks intact on the outside, playing at high volume for a while will eventually damage it.

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Next, you need to connect a 18650 battery to test whether the functions are working properly.

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Then, observe a few key chips. The 4056 charging chip and its location are shown in the picture above.

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The FT2820 Class-G amplifier and its location are shown in the picture above. According to its datasheet: the FT2820 is a high-efficiency 4W Class-G audio power amplifier designed for battery-powered portable devices. With a 4.2V supply, it can deliver a maximum output of 4W into a 4Ω load at 10% THD+N in Non-ALC mode, or a constant 3.2W output at 0.5% THD+N in ALC mode.

So, this supports a 3Ω speaker, with a max output of 4.6W. The original speaker in this Bluetooth speaker is 4Ω 5W, but here you could choose to replace it with a 3Ω 5W speaker.

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The storage chip and its location are shown in the picture above.

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The ATS2815, as shown above, is a Bluetooth audio SoC that supports stereo Bluetooth playback, AUX IN, FM radio, and other functions.

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It supports quite a few functions, though its specs are a bit outdated.

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Next, you need to prepare a new speaker, then replace the old speaker and battery with the new ones.

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This speaker truly has waterproof functionality; the ports and the lanyard each have their own sealed space.

Finally, put the casing back on, and your speaker is repaired.

Done.

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