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DIY Guide to Building a 100W PD Fast Charging Power Bank

2026-04-16 13:17:23Mr.Ming
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DIY Guide to Building a 100W PD Fast Charging Power Bank

If you are interested in DIY power banks, you may want to take a look at this article.
If you want a 100W power bank, and you just happen to have a main control chip on hand, you might suddenly get the idea to try assembling one yourself.

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The board you have is very nice and offers good heat dissipation. It uses the Injoinic IP5389H main chip, along with six 045N04 MOSFETs. The output side features a 25V 100µF solid-state capacitor.

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Just by chance, you also have an EVE Energy 21700 battery cell, model 50E.

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Then you assemble the battery pack by connecting four cells in series, spot welding them, and soldering the voltage sensing wires.

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This is what the basically assembled unit looks like.

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Then you add heat sinks to the main chip and MOSFETs to improve thermal performance. The heat sinks are made of pure copper.

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This is what the assembled structure looks like.

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You will need a cable with an E-Marker chip to achieve and properly negotiate 20V 5A power output.

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You can use a laptop to run AIDA64 for testing, and it can basically reach around 100W output, with acceptable heat generation.

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Finished.


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